Air Receiver Tank Fabrication Services
PT. Tri Daya Maxima provides manufacturing or fabrication services for air receiver tanks designed to optimize compressor system performance, ensure air pressure stability, and improve operational efficiency using customized designs and high-quality materials.
Our services cover the entire process from engineering design, fabrication, installation, to testing of air receiver tanks to ensure that the products meet the required performance and durability criteria in accordance with safety and quality standards to support smooth industrial operations.
Product & Service Overview
Types of Air Receiver Tanks Offered
- Vertical Air Receiver Tank
- Horizontal Air Receiver Tank
- High Pressure Air Receiver Tank
- Low Pressure Air Receiver Tank
- Custom Air Receiver Tank
Air Receiver Tank Construction Process:
Project Initiation
At this stage, an analysis of operational and environmental conditions is carried out, as well as the collection of data necessary to design an air receiver tank that meets the applicable technical requirements and standards.
Engineering Design & Calculation
Once the technical data has been collected, the design phase begins with the creation of a preliminary design. This process includes calculating air storage capacity, working pressure, and selecting materials that are suitable for the operational conditions.
All designs are calculated in detail to ensure optimal performance and compliance with safety and energy efficiency standards. Our engineering team ensures that the resulting designs meet all relevant technical and regulatory requirements.
Procurement
During the procurement stage, PT. Tri Daya Maxima selects and purchases the materials needed for the fabrication of air receiver tanks. We only use standardized and certified materials that meet the specifications approved during the design stage. Materials are procured with great care to ensure the quality and long-term durability of the air receiver tanks to be produced.
Fabrication and Construction
During the fabrication stage, the air receiver tank begins to be produced in accordance with the approved technical design. This process includes cutting, welding, and assembling the main components using the selected materials. After that, quality testing is carried out to ensure that each part meets the specified standards.
The construction stage begins with the assembly of all components. This process involves checking dimensional accuracy, structural integrity, and checking the safety systems installed on the air receiver tank.
Commissioning & Documentation
At this stage, the system will be tested to ensure that all technical parameters, such as working pressure and air capacity, operate in accordance with the specified design specifications. In addition, a thorough verification of other components is carried out to ensure that there are no defects or discrepancies in the production process.
Handover & Final Acceptance
The handover process involves the transfer of the installed unit, as well as all technical documentation, certificates, and maintenance manuals. We also provide after-sales support to ensure that the system’s performance remains optimal and in line with the client’s operational expectations.
Competitive Advantages
- Certified materials PT. Tri Daya Maxima prioritizes the use of materials with certifications that meet industry standards, such as ASTM, ASME, and other international standards. The materials used, such as carbon steel, stainless steel, and other alloy materials, are selected based on tensile strength analysis, corrosion resistance, and resistance to extreme operational conditions. Each material is accompanied by a Material Test Certificate (MTC) that ensures compliance with the specified technical specifications.
- Advanced fabrication technology and facilities The workshop facilities use adequate tools, including cutting machines, welding machines, and non-destructive testing (NDT) equipment such as ultrasonic testing (UT) and radiography (RT) to ensure the quality of the air receiver tank.
- Compliance with international safety standards (API, ASME, SNI)
ASME Boiler and Pressure Vessel Code (BPVC) A standard published by the American Society of Mechanical Engineers (ASME) that regulates the design, fabrication, and testing of pressure vessels, including air receiver tanks. BPVC ensures that air receiver tanks meet safety requirements related to operating pressure, materials, and structural integrity.
SNI (Indonesian National Standard) A standard published by the National Standardization Agency (BSN) that regulates the design, fabrication, and testing of air receiver tanks in Indonesia. SNI refers to technical and safety requirements to ensure product quality and integrity in accordance with applicable national standards.
API 620 (Design and Construction of Large, Welded, Low-Pressure Storage Tanks) A standard published by the American Petroleum Institute (API) that regulates the design and construction of low-pressure storage tanks, which may apply to some air receiver tank applications in the oil and gas industry.
ANSI/ASME B31.3 (Piping and Piping Systems) A standard for the design and installation of pressure piping systems that regulates the safety and structural integrity of water receiver tanks, particularly in relation to connections and associated piping systems.
Project Experience
56 m3 Water Receiver Tank – North Sumatra
Other Project Experience
- Construction Storage Tank 3×50 KL – Banjarmasin, South Kalimantan
- Construction Storage Tank 2×250 KL – Swalang, Central Kalimantan
- Construction Storage Tank 1×500 KL – Surakarta, Central Java
- Construction Storage Tank 2×500 KL – Tanjung Selor, North Kalimantan
- Construction Storage Tank 1×2,000 KL – Murung Raya, Central Kalimantan
- Construction Storage Tank 1×5,000 KL – Samarinda, East Kalimantan
FAQ
The manufacturing time for an air receiver tank can vary depending on the size and complexity of the design.
Yes, we provide a warranty for every air receiver tank we manufacture, as well as after-sales support for maintenance and repairs if needed.
Yes, we can design and manufacture air receiver tanks tailored to the specific technical and operational needs of various industries.
Yes, we provide consulting services to help you choose the air receiver tank that best suits your compressor system and industrial application needs.
Click the WhatsApp Sales Team button on our chatbot page, or contact our sales team directly via email at info@tridaya-maxima.co.id
What is an Air Receiver Tank?
Air Receiver Tank commonly referred to as vessels or tanks that are used to receive and to store compressed air after leaving the air compressor, so that, the compressed air reserve can be used without running the air compressor.
The main purpose of this is to act as temporary storage to accommodate the peaks of demand from your system and to optimize the running efficiency of your plant.
Main Functions
There are 3 main functions of an air receiver tank :
- Storage of compressed air produced by the compressor before use of compressed air. The air produced from the compressor cannot be used directly without first being held in the tube to a certain working pressure.
- To lower the temperature of the compressed air. The compressed air produced from the compressor is generally hot, when it enters the air receiver tank the temperature will drop some of the water vapor will also condense. And this also reduces the workload of the air dryer.
- As a pressure buffer in the piping system. The farther one point of use is from the compressor, the lower the air pressure at that point. Having a tube at the end of the pipe will keep the pressure at that point from dropping. This principle is the same as for the loop system in the installation of compressed air pipes.
The Air Receiver volume required by the facility depends on several factors :
- Air compressor capacity in cubic feet per minute (CFM), CFM at maximum demand;
- Consistency of air flow & pipe diameter.
Proper Size
Factors to be considered in determining proper size of an air receivers :
- Minimizing pressure fluctuations/drops
- Meeting short term peak air demands
- Energy considerations
- Safety considerations
Air Receiver Tank fabrication service is one of PT Tri Daya Maxima’s core competencies. PT Tri Daya Maxima has the competencies in designing, fabrication, and installation of air receiver tank.
