Steam Header Fabrication Services
PT Tri Daya Maxima provides Steam Header fabrication services with customized solutions to meet specific industrial needs.
We ensure that every project is carried out with attention to technical details, selection of certified materials, and compliance with industrial quality and safety standards, guaranteeing operational success and industrial system effectiveness.
We optimize every stage of the process, from engineering design to the selection of materials certified to international standards such as ASME and API. All components are designed to withstand extreme pressures and temperatures, taking into consideration factors such as corrosion, wear, and the influence of the operating environment.
Product & Service Overview
Types of Steam Header Offered
- Steam Headers for Steam Distribution Systems
- Steam Headers for Separation and Distribution
- Steam Headers for Room Heating Systems
- Steam Headers with Automatic Pressure and Temperature Control Features
- Steam Header for Packaging and Drying Applications
Steam Header Fabrication & Installation Process:
Project Initiation
The process begins with a meeting to define the scope, objectives, technical specifications, and project budget. Technical data is collected, and a project timeline is drawn up to ensure clear agreement.
Engineering Design & Calculation
The Engineering team performs technical design of the Steam Header with thermodynamic analysis, structural calculations, and selection of appropriate materials.
Procurement
Procurement of materials and components is carried out by selecting verified vendors to ensure the availability of materials with the required quality standards. All required materials are inspected and verified to ensure they meet the specified requirements.
Fabrication and Construction
Each Steam Header component is precision welded, cut, and assembled. Quality testing is performed during the fabrication process, including pressure testing and dimensional testing, to ensure that all components meet the designed specifications.
Commissioning & Documentation
After fabrication and installation are complete, commissioning tests are conducted to ensure that the Steam Header functions as planned. All technical parameters, such as pressure and steam flow, are tested to ensure system performance. Technical documentation, including operational manuals, test reports, and material certificates, is prepared for use by the client.
Handover & Final Acceptance
After successful commissioning, the project is declared complete and handed over to the client. All documentation related to the system, including test reports and operating manuals, is submitted to ensure smooth operations. Our team also provides after-sales support, including maintenance services if needed, to ensure the system continues to function optimally.
Competitive Advantages
- Certified materials We use internationally certified materials, such as ASME and API, to ensure the durability and reliability of Steam Header in extreme operating conditions. All materials used have undergone a verification process to ensure compliance with applicable industry standards.
- Advanced fabrication technology and facilities The fabrication process is carried out in adequate facilities, resulting in components with a high degree of precision and increased efficiency in every stage of production.
- Compliance with international safety standards (BPVC, SNI, ANSI)
ASME Boiler and Pressure Vessel Code (BPVC) Steam Headers are designed and manufactured in accordance with ASME BPVC, which sets safety requirements for high-pressure operating systems, such as steam generation systems. We ensure that each component is capable of withstanding high pressure and temperature without causing the risk of leakage or structural failure.
ANSI (American National Standards Institute) We also refer to ANSI standards, which provide guidelines for the design and manufacture of equipment used in steam distribution systems to ensure that Steam Headers operate safely in various industrial conditions.
ISO 9001 (Quality Management Systems) To guarantee product quality and safety, PT Tri Daya Maxima implements the ISO 9001 quality management system, which ensures that every stage from design to testing is carried out in accordance with standardized procedures, reducing risks and improving consistency in product quality.
Project Experience
- Fabrication of 10″ Steam Header – East Java
- Fabrication of 16″ Gas Header – West Java
- Fabrication & Installation of Steam Header & Feed Water Tank – West Java
Other Project Experience
- Construction Storage Tank 3×50 KL – Banjarmasin, South Kalimantan
- Construction Storage Tank 2×250 KL – Swalang, Central Kalimantan
- Construction Storage Tank 1×500 KL – Surakarta, Central Java
- Construction Storage Tank 2×500 KL – Tanjung Selor, North Kalimantan
- Construction Storage Tank 1×2,000 KL – Murung Raya, Central Kalimantan
- Construction Storage Tank 1×5,000 KL – Samarinda, East Kalimantan
FAQ
Manufacturing and installation time depends on the complexity of the project and the required capacity. In general, projects can take several weeks to several months, depending on the design, material procurement, and delivery schedule.
PT Tri Daya Maxima prioritizes compliance with international standards such as ASME and API, the use of certified materials, and advanced fabrication technology to ensure quality and precision. We also provide technical support and after-sales service to ensure optimal system performance after installation.
We provide technical support services after installation. If a problem occurs, our team will immediately conduct an inspection and provide solutions to repair or replace damaged components, ensuring that the system returns to optimal functioning.
Yes, we accept orders for Steam Header manufacturing tailored to the specific needs and technical specifications of our clients. We work closely with clients to ensure that the design, capacity, and additional features (such as temperature and pressure controls) meet their operational requirements.
Click the WhatsApp Sales Team button on our chatbot page, or contact our sales team directly via email at info@tridaya-maxima.co.id
What is Steam Header?
Steam exits the boiler through piping known as the steam header. The header also serves as a reservoir that delivers steam to the individual heating circuits. The steam header must be large enough to virtually eliminate the pressure drop between the boiler and the start of the circuit.
Steam Header Function
Steam Header functions to receive steam from one or more (maximum 8) boilers and hold it under pressure. Other equipment accepts stored steam on demand.
The header capacity is determined by configurable dimensions. The pressure difference is used as a driving force to transfer steam from the boiler to the header, or from header to header, and from header to other equipment.
The calculation of the flow between the boiler and the header ensures a balanced transfer so that the header pressure does not exceed the boiler pressure. The pressure on the header is based on the amount of steam it contains and its temperature. The weighted average of all steam inlet temperatures is used to determine the final header temperature. Both the pressure and temperature change dynamically in the online system.
A user-configurable PSV (Process Safety Vent) is defined, consisting of a high pressure trigger point which, when traversed, initiates the opening of the vent. Extra steam is released to bring the pressure below the trigger point.
Steam Header Fabrication Service
PT Tri Daya Maxima provides steam header manufacturing services. Supported by experienced manpower and workshop facilities, the steam header fabrication process and results are produced in accordance with the agreed design with reference to good quality and on time delivery.
In addition to steam header fabrication, PT Tri Daya Maxima also provides steam header installation services along with accessories such as steam traps, globe valves, pressure gauges, and others.
