Piping System Installation Services
PT Tri Daya Maxima provides comprehensive piping system services ranging from engineering design, material procurement, installation, to commissioning through one stop engineering services solution.
We focus on the Industrial, Mining, Public Utilities, and Commercial Property sectors with technical solutions that ensure reliability, energy efficiency, and long-term operational safety.
Services cover high-pressure piping installation and process fluid distribution networks, as well as clean water, gas, HVAC, and fire hydrant systems.
Product & Service Overview
Piping System Installation Services:
- Industrial Sector
- Steam Piping & Boiler System (high-pressure steam pipework for manufacturing processes)
- Cooling Water System & Compressed Air System
- Mining Sector
- Slurry & Tailing Pipeline (primary mineral transport and waste disposal lines)
- Dewatering & Water Supply Pipeline (large-scale mine water removal and supply system)
- Fire Hydrant & Sprinkler System (NFPA & SNI-standard fire protection for fuel storage, chemical tanks, and fuel stations)
- Public Utilities
- Gas Distribution Pipeline Network (LNG, LPG, Natural Gas for urban & industrial utilities)
- Power Plant Piping (PLTU, PLTG, PLTA, Renewables)
- Clean Water Distribution & City Waterworks (PDAM network)
- Commercial Property
- HVAC Chilled Water System (centralized cooling for high-rise & commercial complexes)
- Fire Hydrant & Sprinkler System (building and district fire protection)
Piping System Installation Process:
Project Initiation
Functional and flow load identification, fluid type (water, chemicals, gas), operating parameters (pressure, temperature, flow rate), and site survey to determine optimal routing based on elevation, supports, and possible infrastructure interference.
Engineering Design & Calculation
- Material specification referencing ASME B31.3, API, ASTM, SNI codes for pipe, fittings, flanges, valves, instrument (pressure gauge, temperature transmitter, etc.).
- Piping layout, isometric drawing, stress analysis ensure pipe stress within allowable limits (e.g. ASTM A53 Gr B, SA-105 flanges, SA-234 WPB fittings); pipe size, wall thickness (ASME formula), corrosion allowance, and max support interval calculated per load & expansion requirements.
- Design includes maintenance access and pipeline code application for effective monitoring.
Procurement
Materials are purchased per the verified Bill of Material (BOM); all items must be accompanied by Material Test Certificates and Inspection Release Notes from suppliers. Incoming inspection covers dimensional and visual defects before fabrication/installation.
Fabrication and Construction
- Fabrication begins with pipe cutting (per isometric drawings), marking, assembly, and welding per certified WPS/PQR—using SMAW, TIG, MIG or combination as per pipe material.
- On-site installation involves pipeline handling and alignment, butt weld/socket weld (SMAW/TIG/MIG per WPS/PQR), pipe support (hanger, saddle, clamp) installation per stress analysis, expansion joint for thermal compensation, and internal chemical cleaning prior to hydrotesting.
- Critical welds undergo Non-Destructive Testing (RT, UT, DP) to ensure joint integrity.
- Hydrotest (static pressure test with water) and/or pneumatic test (air/nitrogen pressure test) per code ensure leak-free system before commissioning.
Commissioning & Documentation
Commissioning includes flushing, cleaning, instrument calibration, leak testing, and flow performance validation, finalized by preparing as-built drawings and test records as technical/legal references for industrial maintenance and audit.
Handover & Final Acceptance
System handover to owner via Minutes of Delivery (BAST), test certificates, as-built drawings, operator and maintenance training, and provision of written/manual maintenance procedures as after-sales support.
Competitive Advantages
- Certified Materials
- Fabrication Technology Supported by advanced facilities, modern welding systems in compliance with WPS/PQR, and NDT (RT, UT, DP), with engineering software (CAESAR II, AutoCAD Plant 3D) applied at every design stage to ensure joint integrity, linear precision, and structural strength. Process data is systematically recorded, supporting robust QA and internal/external inspection.
- Safety and Quality Compliance Fabrication, installation, and commissioning comply with prevailing regulations such as ASME B31.3, ASME B31.1, API 570, and SNI. Safety Management applies HIRA (Hazard Identification & Risk Assessment), workplace environmental control, and QA/QC documentation trails for all units/components.
All key materials—pipes, fittings, valves, accessories—carry Material Test Certificates (MTC) for full traceability, verified quality/authenticity, guaranteed resistance to pressure, corrosion, extreme temperature, and aggressive fluids. Certified items meet government/strategic project standards, facilitate technical audits, enhance safety, and minimize lifetime repair costs due to reduced material failure risk.
Project Experience
Other Project Experiences
- Construction Storage Tank 3×50 KL – Banjarmasin, South Kalimantan
- Construction Storage Tank 2×250 KL – Swalang, Central Kalimantan
- Construction Storage Tank 1×500 KL – Surakarta, Central Java
- Construction Storage Tank 2×500 KL – Tanjung Selor, North Kalimantan
- Construction Storage Tank 1×2,000 KL – Murung Raya, Central Kalimantan
- Construction Storage Tank 1×5,000 KL – Samarinda, East Kalimantan
FAQ
Absolutely, each system is designed according to fluid and process requirements, pressure, operating temperature, and material compatibility to ensure efficiency, reliability, and safety compliance.
Yes, our engineering team conducts feasibility studies, stress and flow analysis, and redesigns piping systems to improve capacity, efficiency, or safety as needed or in line with current industry standards.
Our team can assist with certification, audits, and regulators (e.g., ESDM, SKK Migas) to ensure all technical documentation and legal compliance are met and ready for audit.
Besides piping, we are experienced in mechanical, electrical, and instrumentation works, enabling integrated engineering solutions from one vendor.
Click the WhatsApp Sales Team button on our chatbot page, or contact our sales team directly via email at info@tridaya-maxima.co.id
In this article we would like to talk about piping system installation service.
Piping System
A pipe can be a tube made of metal, plastic, wood, concrete or fiberglass which is used to drain liquids, gases, or fine particles. Piping systems generally include interconnection between pipes, including in-line components such as fittings and pipe connections (flanges). Pumps, valves and tanks are also part of the piping system.
Therefore the piping system is an artery of an industrial process and the contribution of the piping system is very important in the industry.
Piping System Design
Functional requirements of to the piping to flow fluid from one point to another determine the initial design of piping system. Whereas below criterias such as :
- Type of fluid;
- Permissible pressure drop or energy loss;
- Fluid speed;
- Space restrictions;
- Process requirements such as drainage or straight line requirements, stress analysis, fluid temperature, etc.
determine the detail design of piping system.
Therefore, piping systems require significant engineering, design, fabrication and erection efforts.
And for some cases, to support the piping system, manufacturer make special structures such as inverted T or L structures, cantilevered, U portals and supports.
Piping Material
The material for pipe manufacturing must be selected to suit the operating conditions of the piping system. Standard piping codes is the guidance for correct material selection. The aim is to ensure that the materials used are completely safe under operating conditions such as the pressure, temperature, corrosion and erosion.
- Steel
Commonly piping use steel materials. Fittings widely use forged steel materials, whereas for special application mainly use cast steel materials. Seamless and welded are two main categories in steel pipes production.
- Cast iron
This material has a high resistance to corrosion and abrasion. Therefore, ash handling systems, sewage drains and underground drains use cast iron materials. However, cast iron is extremely brittle and unsuitable for most power generation services. Cast iron is made in various grades such as gray cast iron, malleable cast iron and ductile cast iron.
- Brass and Copper
Power generation such as instrumentation where temperature is not a major factor use non-ferrous materials such as copper and copper alloys.
Piping System Installation Service
PT. Tri Daya Maxima serves Piping System Design and Work. TDM has welder & draftman who are experts in their fields so as to guarantee the quality of the products produced. The Scope Piping System that we are working on : Pressurized Water Piping System, Pressurized Air Piping System, Pressurized Oil Piping System, and Pressurized Steam Piping System.
