Lifting Tools Fabrication Services
PT Tri Daya Maxima offers comprehensive lifting tools fabrication services through the EPC (Engineering, Procurement, Construction) approach, featuring custom designs tailored precisely to the technical requirements of each project.
Our solutions encompass technical design, certified material procurement, fabrication, and static or dynamic load testing according to ASME, DNVGL, and OSHA standards. Furthermore, we ensure each lifting tool is certified and approved by recognized inspection authorities and regulatory bodies, so our products are ready for immediate use and comply with safety, quality, and industry standards in oil & gas, mining, construction, manufacturing, and marine sectors.
Product & Service Overview
Types of Lifting Tools Manufactured:
- Hoist Crane Certification Standards: ASME B30.16, OSHA 1910.179, ISO 9001
- Lifting Spreader Certification Standards: ASME BTH-1, DNVGL-ST-N001, EN 13155
- Special Lifting Device Certification Standards: ASME BTH-1, API RP 2A, ISO 12100
Lifting Tools Manufacturing Process:
Project Initiation
We conduct an in-depth assessment of technical needs and working load limit (WLL) based on project specifications.
Potential operational risks are analyzed using hazard identification and risk assessment, in line with K3 (Occupational Safety & Health) standards.
Scope of work is meticulously documented, including technical boundaries, fabrication scope, timeline, and acceptance criteria to ensure outcomes match client expectations and regulatory requirements.
Engineering Design & Calculation
Technical design utilizes modern 3D CAD software (such as SolidWorks or AutoCAD Inventor) to create accurate digital models of lifting tools.
This is followed by Finite Element Analysis (FEA) simulations to calculate stress distribution, deformation, and structural safety factors.
All designs comply with international standards such as ASME BTH-1 (Below-the-Hook Lifting Devices), API RP 2A (offshore structures), and DNVGL-ST-N001 (marine lifting). Design validation ensures reliability under dynamic and static load conditions for real-world applications.
Procurement
Core materials and components are sourced exclusively from verified vendors. Priority is given to high-quality materials such as High Strength Low Alloy (HSLA) steel and superior alloy steels, featuring optimal mechanical strength and corrosion resistance.
Fabrication and Construction
Manufacturing is performed by skilled, ASME Section IX-certified welders, following standardized Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR). Quality control is conducted using Non-Destructive Testing (NDT) methods including Magnetic Particle Testing (MT), Ultrasonic Testing (UT), and Radiographic Testing (RT) on welds and critical components to guarantee product integrity and safety.
Commissioning & Documentation
All lifting tools undergo both static and dynamic load tests. Test results are recorded and thoroughly analyzed. We prepare comprehensive technical documentation, including as-built drawings, welding logbooks, NDT reports, certification documents, and operational manuals to facilitate audits and efficient usage in the field.
Handover & Final Acceptance
Lifting tools are officially handed over with a complete set of documents and basic training for operators and technical teams.
Training covers safe operating procedures, pre-use inspections, and basic maintenance. Our handover process ensures the equipment is fully operational and compliant with safety standards and K3 regulations, minimizing the risk of workplace incidents.
Competitive Advantages
- Certified materials We use only fully certified materials, complete with Material Test Certificates (MTC), such as high-strength steel (HSLA) and selected alloys, guaranteeing the strength and durability of our lifting tools and full traceability from source to finished product.
- Advanced fabrication technology and facilities Design processes leverage 3D CAD and Finite Element Analysis (FEA) for optimal structural integrity, while fabrication utilizes precision CNC machines and ASME IX-certified welders. Non-Destructive Testing (NDT) methods are applied to all welds and structures to ensure top-tier quality.
- Compliance with international safety standards Every product is designed and manufactured in accordance with ASME BTH-1, OSHA 1910.184, DNVGL-ST-N001, and ISO 9001 quality management systems. Our lifting tools surpass industry requirements for safety, reliability, and heavy-duty operation.
- Custom Design Approach for Specific Needs We provide lifting tool design solutions that are precisely tailored to the client’s technical requirements and operational conditions. With our custom design services, the resulting products are more optimal, efficient, and safe, in accordance with the specific load and working environment faced.
- Comprehensive Certification and Operational Permits Our delivered lifting tools come with comprehensive certification packages, including load testing certificates, welding records, and operational permits issued by authorized third-party inspectors, supporting your regulatory compliance and audit requirements.
Project Experience
Other Project Experience
- Construction Storage Tank 3×50 KL – Banjarmasin, South Kalimantan
- Construction Storage Tank 2×250 KL – Swalang, Central Kalimantan
- Construction Storage Tank 1×500 KL – Surakarta, Central Java
- Construction Storage Tank 2×500 KL – Tanjung Selor, North Kalimantan
- Construction Storage Tank 1×2,000 KL – Murung Raya, Central Kalimantan
- Construction Storage Tank 1×5,000 KL – Samarinda, East Kalimantan
FAQ
We apply multi-layered testing, including static and dynamic load tests per ASME and DNVGL standards, alongside visual inspection and international-standard Non-Destructive Testing (NDT). Every product is accompanied by independent-certification test reports.
Clients receive as-built drawings, operating and maintenance manuals, welding logbooks, NDT reports, load test certificates, and operational permits required for both internal and external audits.
We continuously update our design, fabrication, and testing procedures in line with evolving K3 regulations, ASME/DNVGL standards, and the latest industry best practices.
Custom lifting tools offer advantages in tailored dimensions, capacity, safety features, and integration with your project’s operational systems. These solutions reduce mismatches and enhance field efficiency.
Click the WhatsApp Sales Team button on our chatbot page, or contact our sales team directly via email at info@tridaya-maxima.co.id
List of categories :
Lifting Device, Drum Lifters, Metal Lifting and Turning Device, Hook Lifts, Rotators, Pallet Forks, Jacks, Platforms, Handling Equipment, Pallet Changers, Tilters, Safety Cages, Rails, Load Binders, Tensioners, Rope Thimbles, Stacker Destackers, Lifting Wedges, Cable Drum Litter, Trailer Landing Gears, Full Layer Vacuum Grippers, Lift, Inflatable Cylinders, Hook Beams, Lifting Tripods, Skidding Systems, Torque Tubes, Materials Handling Systems, Bearing Handling Tools, Transfer System, Coil Lifting Booms, Concrete Step Handles & Shafts.
List of types :
- Rack
- Bottle
- Toe
- Floor
- Scissor
- Not Specified
List of functions :
- Lifting
- Work
- Acces
- Loading
- Trasport
- Assembly
- Order-picking
- Transfer
Lifting tools is work equipment for lifting or lowering loads, including people, and attachments that are used as supports.
Lifting tools also has accessories that are part of the equipment used to attach loads to the lifting equipment, providing a link between the two. All lifting accessories used between the lifting equipment and the load need to be taken into account in determining the overall weight of the load.
Material, person or animal (or a combination of these) is the load carried by the lifting equipment. Loads are often provided with a fixed point or are attached permanently or semi-permanently for lifting. In most cases this is considered part of the burden.
Examples of loads: sacks, bags, pallets, blocks, concrete, machinery and others.
Types of Lifting Tools
Lifting tools includes jacks, block and tackles, vacuum lifts, hoists, screw swivels, gantries, A-frames, gin posts, sliding feet, sheerlegs, windshields, lifting ropes, fork lifts, hydraulic lifters, air lift bags and cranes.
Examples of lifting equipment accessories: fiber or rope slings, chains (one or more legs), hooks, eyebolts, beam spreaders, magnets, and vacuum devices.
Procurement and Installation Lifting Tools Services
PT Tri Daya Maxima is here to provide you with solutions for the needs of procurement and installation services for lifting tools such as Overhead Cranes, Gantry Cranes, Application Containers etc with the best quality and affordable prices.
Our workers are workers who are professional, experienced, have a high spirit & are responsible. Customer satisfaction is our main goal and we believe that the quality of our service is the key to a long and fruitful business relationship. We have served many customers from various big cities in Indonesia with various categories, types & functions.
